The industry’s latest process control system that offers complete visibility and traceability in a user-friendly platform

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Give your company the potential for zero defect molding

Your competitive advantage begins with complete process control

Cost-Saving Alerts Process Automation Process Control Shot-To-Shot Data Shot-To-Shot Data

Know what’s happening in the mold

  • View data from each shot
  • Easily find where the problem is
  • Speed up troubleshooting and down time

Improve quality

  • Gain consistent part quality
  • Build templates for process matching
  • Reduce effects of material variation

Ensure efficiency

  • Ensure consistency across the globe
  • Reduce risk of human error
  • Retain parts to reduce the risk of shipping bad parts

Real-time notifications

  • Know the moment a process changes
  • Reduce machine downtime
  • Lower waste and make good parts again fast

Solving critical business problems and reducing costs through automation

Part Quality Issues

Prevent bad parts getting to customers from inaccurate variations.

Personnel Bottlenecks

Know when a process was changed, why, and by whom to improve communication and accountability

Molding Machine Defects

Improve overall equipment effectiveness and reduce machine downtime

An advanced, easy-to-use interface that ensures the accuracy of your parts and the efficiency of your output

TOTAL PART AND PROCESS AUDIT RECORDS

Create an audit trail so you can prove every shot that leaves your facility to reduce risk should a product fail.

REDUCED OR POTENTIALLY ZERO SCRAP

Address top industrial issues, such as dimensional and material variations and shipping out bad parts.

BUILT-IN INJECTION MOLDING EXPERTISE

See what is happening inside the mold to make data-driven decisions and ensure the highest part quality.

REDUCE MACHINE DOWNTIME

Immediately know when a process strays and why so you can start making good parts again fast.

REAL-TIME ADJUSTMENTS WITH REMOTE ACCESS

View how all of your machines are performing and troubleshoot efficiently from anywhere in the world.

REDUCED HUMAN ERROR WITH PROCESS AUTOMATION

Get consistent quality across machines and facilities around the world with minimal risk of human error with process automation.

Testimonials

Hear what our amazing clients have to say about the CoPilot system:

Thomson Plastics and the CoPilot® System

“When you set up a decoupled process and add the CoPilot in with it, there's no reason to go smashing buttons. The customer will now get the same part time and time and time again.”

Jimmy Wheeler
Process Engineer

Product documentation

Access useful information and guides for the CoPilot system. Don't see what you need? Let us know!

Guida di avviamento rapido

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User Guide

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Hardware Guide

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CoPilot resources

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THE COPILOT

The CoPilot is the latest in injection molding smart technology. This simple, user-friendly software makes it easier than ever to ensure your customers receive only the highest quality parts while minimizing waste in the process.

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THE HUB

The Hub is a network server that brings all CoPilot data together in one location. The Hub includes a data management system for recording processing data and a database to store processes, machines, and mold specs.

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APPLICATION PROCESSOR 4.0

The Application Processor AP4.0 is a quad-core, power efficient, industrial computer designed for processor-intensive tasks with integrated RJG Lynx technology. The AP4.0's aluminum alloy housing was designed to perform in manufacturing's roughest conditions.

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